When cutting problems delay production, quick fixes are often used to get flow wrappers up and running again. But instead of saving a few minutes of downtime, these shortcuts can cost you hours of production time.
This Greener Tech Bite identifies common quick fixes that bypass standard knife adjustment procedures. Their immediate and cumulative effects cause well over half of the cutting and sealing problems that we encounter. Read more
Sealing jaw carbon impressions provide a vital roadmap for diagnosing and troubleshooting problems on flow wrappers and vertical baggers. This Greener Tech Bite demonstrates how multiple issues can be revealed by a single impression.
One of Greener’s Technical Salespeople discovered that knife purchases by their customer had grown by 35% over the past year, at an additional cost of nearly $10,000. It seemed unlikely that additional production had accounted for all of this increase, which indicated to him that the customer could be experiencing problems on their horizontal flow wrappers.
Do you run different makes or models of flow wrappers or vertical form-fill-seal baggers?
If you do, you probably use a variety of knife and sealing jaw styles that you need to keep in stock. With different knife or sealing jaw designs, the seal quality and appearance of your packages may vary, depending on which machine, line, or facility produced them. Read more
When cutting problems occur on horizontal flow wrappers during a production run, what are the best procedures to get packaging lines up and running again and to keep them running? Minimizing downtime, producing consistent quality packages, and managing costs require a balanced approach that includes:
Set-up procedures for knives and anvils can vary according to the make and model of the packaging machine, knife adjustment style, and other factors. There are, however, some general principles that make these adjustments more effective and efficient, reducing downtime and parts costs.
♦ Optimize Knife Design
- Knives ground on a diagonal, or bias–whether they have a zig zag or a straight cutting edge—require less pressure to cut so they are easier to set up and typically last longer.
- Zig zag knives with smaller (more) teeth are also easier to set up and provide longer life.
♦ Set Up the Crimpers First
The corporate engineering department at a large, international company commenced a project to reduce material costs for a variety of products that are individually packaged on horizontal flow wrappers. Greener Corporation was invited to participate in a series of meetings that defined the project’s initial goals:
- To reduce the cut-off length for each package by reducing the overall seal width, thus allowing the product envelope to remain unchanged.
- To achieve material savings without degrading seal integrity or productivity levels.
- To achieve a project payback period of twelve months or less.
Greener Corporation has published a series of white papers devised to help optimize package quality and productivity on horizontal and vertical form fill seal packaging lines. In addition to helping you solve problems, these technical articles provide foundational information you can use to implement proactive improvements—an approach that helps deter problems from occurring in the first place.
End Seal Leaks at the Fin Seal Fold
Serration Pattern Design