In Part 1 of this Greener Tech Bite we diagnosed potential causes and solutions for the the splitting and fracturing in the upper left corner of this package.
Here in Part 2 we’ll diagnose problems with uneven pressure and leakers that can persist after adjustments and sealing jaw design changes have eliminated the splitting. Read more
The right combination of heat, time, and pressure is required to produce quality seals on form fill seal baggers and flow wrappers. These sealing elements are closely linked; adjusting one can change the others and cause unexpected problems. This post reviews the function of and relationships between heat, time, and pressure, so you can better understand and anticipate the full effects of your adjustments. Read more
When cutting problems delay production, quick fixes are often used to get flow wrappers up and running again. But instead of saving a few minutes of downtime, these shortcuts can cost you hours of production time.
This Greener Tech Bite identifies common quick fixes that bypass standard knife adjustment procedures. Their immediate and cumulative effects cause well over half of the cutting and sealing problems that we encounter. Read more
This Greener Tech Bite reviews machine adjustments and sealing jaw designs that provide the pressure and heat* required for quality seals. You can consult additional, detailed posts and videos on each topic by clicking the red links or the corresponding images.
Quality seals on flow wrappers & vertical baggers require a combination of time, pressure, and heat, if utilized, that seals across varying thicknesses created by the fin or lap seal, gussets, or other pleats and wrinkles. Read more
This Greener Tech Bite is the first in a series of case studies on the Package Diagnostic Process
When we work with clients, sample packages provide vital diagnostic clues for troubleshooting problems on flow wrappers or vertical baggers. And even when clients don’t report problems, we use sample packages to help them discover and implement improvements that they may have overlooked—from new knife, sealing jaw, and former designs to machine adjustments that optimize the whole packaging process.
One of Greener’s Technical Salespeople discovered that knife purchases by their customer had grown by 35% over the past year, at an additional cost of nearly $10,000. It seemed unlikely that additional production had accounted for all of this increase, which indicated to him that the customer could be experiencing problems on their horizontal flow wrappers.
In this Greener Tech Bite we analyze six sealing jaw carbon impressions and explain how each was used to troubleshoot problems on flow wrappers or vertical form fill seal baggers. Read more
This Greener Tech Bite, with the help of our partner Kenray Forming, explores six key design and set-up principles to help you identify the source of forming and sealing problems and develop solutions for quality packages. Read more
In this blog post and Tech Bites video we outline solutions to achieve repeatable quality and productivity on horizontal flow wrappers and vertical baggers across all production shifts
, multiple packaging machines
, and different plant locations